Monocrystalline Silicon Single-Cutter Cropper for M10/G12 Ingot

• After-sales Service: Lifetime Free Technical Consulting Service
• Warranty: 1 Year
• Market Share: 80%
• Material: Aluminum Alloy & Carbon Steel
• Consumables: Loop Wires
• Attributes: Customizable
• Model NO.: MTM371
• Transport Package: FCL
• Specification: (L)5700mm× (W)2500mm× (H)2500mm
• Trademark: Skywiretech
• Origin: China
• HS Code: 8486103000
• Production Capacity: 1000/Year

Product Description

Overview

Name: single wire Cropper

Model: MTM371
MTM371 single wire Cropper is a special cutting equipment suitable for cropper and sample.
MTM371 single wire Cropper is equipped with self-developed computer control system, an intuitive control interface and a digital display operation platform. Servo motor controls feeding speed and PLC control program . It can realize automatic cutting with high positioning accuracy.
 

Basic Specifications

1.Size: (L)5700mm×(W)2500mm×(H)2500mm(Without loading tooling)

2.Weight: near 3.5 tons; (excluding processing crystal bars);
 

Outline drawing

 

Performance Parameter

No.	Item	Value
1	Processing capacity
1.1	Ingot length(mm)	300~4500
1.2	Ingot diameter(mm)	¢210~340
1.3	Length of cut-off segment(mm)	Automatic fixed-length cropper200-1000 Manual fixed-length cropper:200
1.4	Sample thickness(mm)	1-5
2	Processing quality
2.1	Flatness(mm)	10:0.25 12:0.3
2.2	Verticality(mm)	Ingot length^3≥600,1mm Ingot length^3≤600,2mm
2.3	Segment length error(mm)	±1
2.4	Average chipping(mm)	≤10(not affect squaring)
3	Efficiency and capacity
3.1	Average processing efficiency (pure processing time) (min/ingot)	6 (9 inch) 7.5 (10 inch) 9 (12 inch)
3.2	Auxiliary time (min/ingot) (min/)	1
3.3	Total processing efficiency (average processing efficiency + auxiliary time) (min/ingot)	7 (9 inch) 8.5 (10 inch) 10 (12 inch)
3.4	Production capacity (by round ingot) (T/day) (Assumption: the ingot is M10, the average length is 3000mm, the work time is 22 hours a day, and the equipment utilization rate is 80%)	About 6.2 6.2
4	Consumable specification
4.1	Perimeter of ring wire(mm)	2960
4.2	Diameter of ring wire(mm)	0.42/0.5
4.3	Ring wire service time(cut/ingot) (Using Skywiretech technology, Skywiretech guide pulley, cooling water PH 5.5-7, COD <500mg/L, SS <400mg/L)	0.42: M10:110 G12:90 0.5: M10:125 G12:100
4.4	Wire tension(N)	70-120
4.5	Wire speed(m/s)	28-35
5	Consumption
5.1	Total power(kw)	4.3
5.2	Power consumption(KWh)	2.75
5.3	Power supply	Three-phase 380V 50Hz 380V 50Hz
5.4	Water-inlet pressure(bar)	3-5
5.5	Water consumption(m^3/h)	0.6
5.6	Air-intake pressure(bar)	5-7
5.7	Air consumption(m^3/h)	6
6	Equipment specification
6.1	Equipment size (mm)	(L)5700mm×(W)2500mm×(H)2500mm(Without loading tooling) (L)6700mm×(W)2500mm×(H)2500mm(including loading tooling)Optional
6.2	Equipment weight (T)	3.5

Site & Layout Requirements

4.1 Environmental conditions

General cleanliness requirements;
Operating ambient temperature: 5-35 ºC;
Ambient relative humidity: ≤ 65% (no condensation is guaranteed), and corrosive gas is prohibited;
4.2 Plant requirements
The height of the plant is 3~4m, and it is recommended to be more than 4m, including equipment maintenance space;
C25 concrete, Bearing more than 0.75/m2 tons (referring to the average load-bearing on the equipment unit area, not the load-bearing on the contact area between the foot of the equipment and the ground)
 

Factory Requirements

Name	Requirement
Electricity	Voltage: Three phase five wire effective grounding :AC380V, Frequency:50Hz Capacity:3.75KVA
Compressed air (1 access source in total)	Air supply pressure: ≥ 5bar Air supply: dry air ≥ 100L/min Intake pipe: Φ 8mm pneumatic quick connector
Cooling water: tap water (If reuse water is used, PH 5.5-7, COD < 500mg/L, SS < 400mg/L are required)	Inlet pressure: 3bar~5bar Total flow: > 10L/min Water inlet pipe: outer diameter 3/4 inch (¢ 19) pagoda joint
Cooling water drainage (1 access sources in total)	Inside diameter Φ 75mm PVC water pipe
Lifting and transportation	Crane above 6T, 1 vehicle Straight transport tanks (ground cows) 6T, at least 4 Steering transport tank vehicle (ground cow) 6T, at least 1 Jack 10T, 1 piece Forklift 5T, 1

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