Customization: | Available |
---|---|
After-sales Service: | Lifetime Free Technical Consulting Service |
Warranty: | 1 Year |
Suppliers with verified business licenses
Audited by an independent third-party inspection agency
Name: single wire Cropper
Model: MTM3701.Size: (L)6700mm×(W)2500mm×(H)2500mm(Without loading tooling)
2.Weight: near 3.5 tons; (excluding processing crystal bars);1) Equipped with a digital display operating platform, servo motor controls the feed speed, and PLC program control to achieve semi-automatic cutting.
2) According to the set length, the bar material is automatically pushed. Functions such as automatic positioning of cutting length and automatic wire retraction after cutting.No. | Item | Value |
1 | Processing capacity | |
1.1 | Ingot length(mm) | 300~4500 |
1.2 | Ingot diameter(mm) | ¢210~340 |
1.3 | Length of cut-off segment(mm) | Automatic fixed-length cropper200-1000 Manual fixed-length cropper:200 |
1.4 | Sample thickness(mm) | 1-5 |
2 | Processing quality | |
2.1 | Flatness(mm) | 10:0.25 12:0.3 |
2.2 | Verticality(mm) | Ingot length3≥600,1mm Ingot length3≤600,2mm |
2.3 | Segment length error(mm) | ±1 |
2.4 | Average chipping(mm) | ≤10(not affect squaring) |
3 | Efficiency and capacity | |
3.1 | Average processing efficiency (pure processing time) (min/ingot) | 6 (9 inch) 7.5 (10 inch) 9 (12 inch) |
3.2 | Auxiliary time (min/ingot) (min/) |
1 |
3.3 | Total processing efficiency (average processing efficiency + auxiliary time) (min/ingot) |
7 (9 inch) 8.5 (10 inch) 10 (12 inch) |
3.4 | Production capacity (by round ingot) (T/day) (Assumption: the ingot is M10, the average length is 3000mm, the work time is 22 hours a day, and the equipment utilization rate is 80%) |
About 6.2 6.2 |
4 | Consumable specification | |
4.1 | Perimeter of ring wire(mm) | 2960 |
4.2 | Diameter of ring wire(mm) | 0.42/0.5 |
4.3 | Ring wire service time(cut/ingot) (Using Skywiretech technology, Skywiretech guide pulley, cooling water PH 5.5-7, COD <500mg/L, SS <400mg/L) |
0.42: M10:110 G12:90 0.5: M10:125 G12:100 |
4.4 | Wire tension(N) | 70-120 |
4.5 | Wire speed(m/s) | 28-35 |
5 | Consumption | |
5.1 | Total power(kw) | 4.3 |
5.2 | Power consumption(KWh) | 2.75 |
5.3 | Power supply | Three-phase 380V 50Hz 380V 50Hz |
5.4 | Water-inlet pressure(bar) | 3-5 |
5.5 | Water consumption(m3/h) | 0.6 |
5.6 | Air-intake pressure(bar) | 5-7 |
5.7 | Air consumption(m3/h) | 6 |
6 | Equipment specification | |
6.1 | Equipment size (mm) | (L)6700mm×(W)2500mm×(H)2500mm(Without loading tooling) (L)8000mm×(W)2500mm×(H)2500mm(including loading tooling)Optional |
6.2 | Equipment weight (T) | 3.5 |
4.1 Environmental conditions
General cleanliness requirements;
Name | Requirement |
Electricity | Voltage: Three phase five wire effective grounding :AC380V, Frequency:50Hz Capacity:3.75KVA |
Compressed air (1 access source in total) | Air supply pressure: ≥ 5bar Air supply: dry air ≥ 100L/min Intake pipe: Φ 8mm pneumatic quick connector |
Cooling water: tap water (If reuse water is used, PH 5.5-7, COD < 500mg/L, SS < 400mg/L are required) |
Inlet pressure: 3bar~5bar Total flow: > 10L/min Water inlet pipe: outer diameter 3/4 inch (¢ 19) pagoda joint |
Cooling water drainage (1 access sources in total) | Inside diameter Φ 75mm PVC water pipe |
Lifting and transportation | Crane above 6T, 1 vehicle Straight transport tanks (ground cows) 6T, at least 4 Steering transport tank vehicle (ground cow) 6T, at least 1 Jack 10T, 1 piece Forklift 5T, 1 |