Semi-Automated Mtm371 Mono-Silicon Single-Wire Cropper CE-Certified

• Customization: Available
• After-sales Service: Lifetime Free Technical Consulting Service
• Warranty: 1 Year
• Model NO.: Mtm371
• Market Share: 80%
• Material: Aluminum Alloy & Carbon Steel
• Consumables: Loop Wires
• Attributes: Customizable
• Transport Package: FCL
• Specification: (L)6700mm× (W)2500mm× (H)2500mm
• Trademark: Skywiretech
• Origin: China
• HS Code: 8486103000
• Production Capacity: 1000/Year

Product Description

Equipment Cutting Display

Overyview

Name: single wire Cropper

Model: MTM370
MTM370 single wire Cropper is a special cutting equipment suitable for cropper and sample.
MTM370 single wire Cropper is equipped with self-developed computer control system, an intuitive control interface and a digital display operation platform. Servo motor controls feeding speed and PLC control program . It can realize automatic cutting with high positioning accuracy.
 

Basic Specifications

1.Size: (L)6700mm×(W)2500mm×(H)2500mm(Without loading tooling)

2.Weight: near 3.5 tons; (excluding processing crystal bars);

Outline drawing

Features

1) Equipped with a digital display operating platform, servo motor controls the feed speed, and PLC program control to achieve semi-automatic cutting.

2) According to the set length, the bar material is automatically pushed. Functions such as automatic positioning of cutting length and automatic wire retraction after cutting.
3) The capstan is driven by a servo motor. The wire speed is adjustable, and it has small vibration, low noise and low energy consumption.
4) Constant force feeding is achieved through weight loading to meet different needs.
5) The cutting surface is flat and circular cutting, without the need for reciprocating pay-off and take-up. Therefore, there will be no wavy lines on the cutting surface and the surface is smooth.
6) Simple line change, loop line equipment, line change is like changing a V-belt, put it on and use it, it only takes 2 minutes for a skilled operator. There is no need to change the line after the line is broken, like traditional drum wire equipment, which takes nearly an hour.
7) The failure rate is low, the loop equipment has a simple structure, the failure rate is low, and the maintenance cost is low.
8) High flexibility and convenience, the equipment can process ingots of any length above 1 meter. It is easy to operate and effectively solves the cutting pain points caused by different lengths.
 

Performance Parameter

No.	Item	Value
1	Processing capacity
1.1	Ingot length(mm)	300~4500
1.2	Ingot diameter(mm)	¢210~340
1.3	Length of cut-off segment(mm)	Automatic fixed-length cropper200-1000 Manual fixed-length cropper:200
1.4	Sample thickness(mm)	1-5
2	Processing quality
2.1	Flatness(mm)	10:0.25 12:0.3
2.2	Verticality(mm)	Ingot length^3≥600,1mm Ingot length^3≤600,2mm
2.3	Segment length error(mm)	±1
2.4	Average chipping(mm)	≤10(not affect squaring)
3	Efficiency and capacity
3.1	Average processing efficiency (pure processing time) (min/ingot)	6 (9 inch) 7.5 (10 inch) 9 (12 inch)
3.2	Auxiliary time (min/ingot) (min/)	1
3.3	Total processing efficiency (average processing efficiency + auxiliary time) (min/ingot)	7 (9 inch) 8.5 (10 inch) 10 (12 inch)
3.4	Production capacity (by round ingot) (T/day) (Assumption: the ingot is M10, the average length is 3000mm, the work time is 22 hours a day, and the equipment utilization rate is 80%)	About 6.2 6.2
4	Consumable specification
4.1	Perimeter of ring wire(mm)	2960
4.2	Diameter of ring wire(mm)	0.42/0.5
4.3	Ring wire service time(cut/ingot) (Using Skywiretech technology, Skywiretech guide pulley, cooling water PH 5.5-7, COD <500mg/L, SS <400mg/L)	0.42: M10:110 G12:90 0.5: M10:125 G12:100
4.4	Wire tension(N)	70-120
4.5	Wire speed(m/s)	28-35
5	Consumption
5.1	Total power(kw)	4.3
5.2	Power consumption(KWh)	2.75
5.3	Power supply	Three-phase 380V 50Hz 380V 50Hz
5.4	Water-inlet pressure(bar)	3-5
5.5	Water consumption(m^3/h)	0.6
5.6	Air-intake pressure(bar)	5-7
5.7	Air consumption(m^3/h)	6
6	Equipment specification
6.1	Equipment size (mm)	(L)6700mm×(W)2500mm×(H)2500mm(Without loading tooling) (L)8000mm×(W)2500mm×(H)2500mm(including loading tooling)Optional
6.2	Equipment weight (T)	3.5

Site & Layout Requirements

4.1 Environmental conditions

General cleanliness requirements;
Operating ambient temperature: 5-35 ºC;
Ambient relative humidity: ≤ 65% (no condensation is guaranteed), and corrosive gas is prohibited;
4.2 Plant requirements
The height of the plant is 3~4m, and it is recommended to be more than 4m, including equipment maintenance space;
C25 concrete, Bearing more than 0.75/m2 tons (referring to the average load-bearing on the equipment unit area, not the load-bearing on the contact area between the foot of the equipment and the ground)
 

Factory Requirements

 

Name	Requirement
Electricity	Voltage: Three phase five wire effective grounding :AC380V, Frequency:50Hz Capacity:3.75KVA
Compressed air (1 access source in total)	Air supply pressure: ≥ 5bar Air supply: dry air ≥ 100L/min Intake pipe: Φ 8mm pneumatic quick connector
Cooling water: tap water (If reuse water is used, PH 5.5-7, COD < 500mg/L, SS < 400mg/L are required)	Inlet pressure: 3bar~5bar Total flow: > 10L/min Water inlet pipe: outer diameter 3/4 inch (¢ 19) pagoda joint
Cooling water drainage (1 access sources in total)	Inside diameter Φ 75mm PVC water pipe
Lifting and transportation	Crane above 6T, 1 vehicle Straight transport tanks (ground cows) 6T, at least 4 Steering transport tank vehicle (ground cow) 6T, at least 1 Jack 10T, 1 piece Forklift 5T, 1

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